User:Tianrhs

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Designing and optimizing a 1-liter pressurized hydrogen storage system with a maximum pressure of 8 bar and a cost limit of IDR 500K (Indonesian Rupiah) can be a challenging task. However, I can provide you with some general guidelines and considerations to help you with the design process.

1. Tank Selection: Look for a lightweight and cost-effective tank material that can withstand the desired pressure. Common options include carbon fiber composites or high-strength steel. Compare the costs and select the most suitable option within your budget.

2. Tank Design: Optimize the tank design to minimize material usage while ensuring structural integrity. Consider factors such as tank shape, wall thickness, and reinforcement techniques to achieve the desired volume and pressure rating.

3. Safety Measures: Implement appropriate safety features to prevent leakage or rupture of the tank. This may include pressure relief valves, burst disks, and pressure sensors to monitor the tank's integrity.

4. Valve Selection: Choose suitable valves for filling and dispensing hydrogen gas. Look for cost-effective options that can handle the desired pressure rating.

5. Sealing and Gasket Materials: Select high-quality sealing and gasket materials that are compatible with hydrogen gas and can provide a reliable seal to prevent leakage.

6. System Integration: Ensure proper integration of the storage system with the hydrogen generation or supply system. Consider the compatibility of connection points, fittings, and hoses to avoid any leaks or pressure drops.

7. Cost Optimization: To optimize costs, consider sourcing materials and components from reliable and cost-effective suppliers. Additionally, explore the possibility of utilizing standardized components or off-the-shelf solutions to reduce manufacturing and customization costs.

8. Testing and Certification: Conduct thorough testing and obtain necessary certifications to ensure the storage system meets safety standards and performance requirements. This step is crucial to avoid any potential hazards and to gain the confidence of end-users.

It's important to note that the cost of a hydrogen storage system can vary significantly depending on several factors, such as the chosen materials, manufacturing techniques, and market conditions. Therefore, it may be necessary to consult with hydrogen storage experts, engineers, or manufacturers to obtain more accurate cost estimates and specific design recommendations.